Conveyor-Based Dispatch Automation

A third-party logistics provider with multiple dispatch lines handled high SKU volumes for several clients. They lacked real-time validation and had frequent product mismatches during loading.
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Business Challenge

Manual validation was slow and error-prone. Mismatched items were often caught only after dispatch, leading to reverse logistics, cost penalties, and damaged client trust.

Solution Delivered

Maven implemented a conveyor-based dispatch automation solution with inline barcode scanning. The system verified SKU, batch, and lot before allowing the item to move forward, stopping the belt if errors occurred.

Core Functionalities

  • Inline barcode validation on conveyor
  • Auto-stop on mismatch detection
  • Real-time dashboard for all dispatch lines
  • Integration with dispatch documents

Impact & Results

  • Dispatch errors reduced by 85%
  • Dispatch speed increased by 2.5x
  • Manual checking nearly eliminated
  • Fewer returns & customer claims